Category: Industrial Mechanical

Singer Industrial Sewing Machines Are Strong, Reliable and Very Efficient

September 6, 2018

Industrial Mechanical

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Singer industrial sewing machines are renowned for being very strong. In fact, they have especially been designed to work on tough kinds of fabrics and also for other industrial applications as well. Each such machine has a motor that is strong, robust and reliable and which is sure to give proven professional end results.

Singer industrial sewing machines played a very important role during the Second World War when they were widely being used in the production of trousers and shirts as well as shoes, and overcoats and a lot more for the war effort. As far back as in the year 1941, these sewing machines were used with good effect in the making of pup tents.

Most Singer industrial sewing machines at that time were produced and used for the war effort and the models used were essentially those that applied to the needle trade. Later on, however, more specialized machines were produced and these were used in bulk. Some classic versions were produced that made it easier to sew leather as well as canvas while others were designed and used for the making of heavier leather items which included items that enabled you to stitch leather that was even an inch thick.

Certain models at that time (during the Second World War) were made with a stand and table and these were mainly deployed in places that were remote and inaccessible and which were also frontline stations. Such machines would be airdropped by parachutes to personnel working in forward areas and then the machines would then be used to repair tents, clothing as well as camouflage items.

There are today a variety of Singer industrial sewing machines models to choose from. Some provide an excellent opportunity to make use of industrial straight stitching and which are ideally suited for work on light to medium applications. The Singer 2491D300 is an example of such a machine. It also has high speed lock stitch and a built in knee lifter as well as automatic lubrication system.

Other models have different features including the Singer 2212A that has straight stitch lock stitching ability and which also incorporates twin needles. It also has compound feed and is ideally suited for light to medium kinds of applications. It even has a knee controlled presser foot.

For zigzag stitching, the Singer 20U73 is a perfect machine. It is a model that also allows for straight and lock stitching and it incorporates a zigzag stitch that can be controlled with the knees which is necessary for doing embroidery work. This model offers smooth as well as quiet hook rotation and it has inbuilt bobbin winders and it has a maximum speed of 2500 stitches per minute.

Things To Consider Before Starting Manufacturing Tissue Papers Using The Tissue Paper Napkin Machine

September 6, 2018

Industrial Mechanical

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Tissue papers are the important part of our daily life and it is like next to impossible if you think to survive without them. Every individual is using them, whether he is at home, office, restaurant, school, college, or anywhere he could be. People are getting aware of their cleanliness and surroundings which has become the essential thing for our own. They have been used for many years from now and forever all across the globe. It is used for sanitation as well as cleaning in homes, restaurants, social gatherings, eateries, offices, hotels, hospitals, shops, educational institutions, etc. The tissue papers are made with the pulp of the woods, which is an eco-friendly product and it is easy to dispose of them. The high demand of the product induces the engaging opportunities for the businessmen out there. Manufacturing tissue papers is not a hectic process, but you need to consider a few of the points before jumping in the shoes as the manufacturer of the product.

Consider A Few Points Before Starting The Napkin Making Business Using A Tissue Paper Napkin Machine:-

Deep Research: Before engaging in any of the business, having the knowledge about such business activity up to the roots is a better way to become successful in the same. Failing the venture can give you endless pain so it is better to conduct a good research about the nature of the business, its legalities, products, constraints, and most important a business location.

Get Registered And Licensed: Next step you should take or to search for is the registration process and getting licensed for the legal business. So before you step in any business getting it registered and licensed duly. It helps to gain the trust of the people and your company earns a good name in the market. You can also get the opportunities for exporting and expanding it overseas.

Draw Business Plans: While studying about the particular business activity, make your own business strategies to rule the market like a boss. Most people are mistaken with the necessity of the business plan only after the many years of succession but you need it right before you start the business activity.

Buy The Machine: After you decide to carry the business activity, you will need land, fewer labors and most importantly the Tissue Paper Napkin Machine. For the efficient and fast production, you need an automatic machine for the well-organized production of the business. The machine is available in the market for affordable prices and selectable menus for better production of the different sized product.

An Overview of Textile Machines Used for Textile Manufacturing

September 6, 2018

Industrial Mechanical

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Textile industry involves processing and manufacturing of clothes from different types of textiles. The process starts by converting naturally occurring and synthetic fibers into yarn which is further converted to fabric. The fabric is then converted into textiles which are finally used to make clothes. A number of textile equipments are used in this long process.

Earlier, the whole process of manufacturing clothes wad done manually or with the help of simple tools. It was during the industrial revolution that different industrial equipments for textile manufacturing came into being. A number of textile tools and machines were patented during the industrial revolution of the 18th century. Flying shuttle, roller spinning tool, spinning jenny, water frame and power loom were among the machines that added speed to various textile manufacturing processes.

In the 20th century, better performing textile equipments tools were invented to facilitate improvement in various fields like spinning, weaving, knitting and sewing. Yarn processing and yarn handling machines also progressed in the post-industrial era. Equipments for dyeing, printing and twisting were also invented. One can broadly classify the textile machines into two main categories:

  • Textile processing machines: The examples of these machines include crochet, lace making, quilting, textile winding, tufting machines, zipper making machines, woolen mill, fabric seaming machines and many more.
  • Textile working machines: This category include machines and accessories like attaching machines, measuring machines, embroidery machines, monogramming machines, textile bleaching machines, textile folding machines and many more.

So, what is the ongoing trend of textile machines manufacturing and consumption. It was until 2007 that the textile machinery industry was experiencing a great time with significant annual growth every year. However, the period of recession adversely affected the manufacturing as well as consumption of these machines by different countries. Imports and exports of different types of textile equipments significantly declined during the period.

In the 20th century, the textile industry in the developing countries like China and India and those located in the Central America emerged as powerful competitor to the industry in developed nations. However, the period of recession led to the decline in trade of textile machines in most of these countries as well. China reported a decline of 14 percent in the import of these machines in the year 2008. India too imported 12 percent less textile industrial machines in 2008 as compared to the year 2007. Germany reported the decline of 12 percent in the export of these machines in the year 2008.

Italy is one country that has always been on the top charts in terms of textile machine manufacturing. During the recession period, the country too reported a decline of over 18 percent in the production of these machines. However, the countries like Brazil and Bangladesh maintained their demand for these machines during the time of recession as well. After coming out of recession period, there are great expectations for the trade of textile machines to rise once again. The countries like India and China are among the emerging powers that are going to play a key role in the growth of the industry.

Cleaner Oil for Hydraulic Systems Through Electrostatic Technology

September 6, 2018

Industrial Mechanical

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The use of hydraulic systems is prevalent in our mechanized world. On a smaller scale, we experience hydraulics on a daily basis: On doors to prevent them from slamming; on exercise equipment to provide resistance; and on brakes to slow or stop motor vehicles. Hydraulics are also found on airplanes, elevators and most amusement park rides.

However, industry makes use of hydraulics on a much different level. Construction equipment, robotics, stampers, injection molds and a multitude of other operations within factories and manufacturing plants are dependent upon hydraulics in order to function. A very basic description of how hydraulics work is the application of force from one point to another using a pump or piston with an incompressible fluid in between the two points. An incompressible fluid is a liquid such as oil that is able to “bounce back” or to return to its original density.

Keeping Oil Clean

Industrial hydraulic machinery undergoes a great deal of stress due to the constant repetition these systems are tasked with on a daily basis. This is the case with any piece of equipment using oil; especially under demanding conditions where the oil must be filtered and kept clean to ensure smooth operation.

Most hydraulic oil filters used on industrial machinery are mechanical filters that are attached to the equipment. Oil runs through these oil filtration systems, which use cotton, cellulose, woven fabric and other synthetic materials to catch contaminants. These filters work to a degree, but aren’t able to catch the molecular-sized particles that can eventually cause the “gumming up” of a hydraulic system and can lead to sticking and further damage such as the development of sludge, oil oxidation and varnish problems.

Electrostatic Oil Filtration

The need to build a better, more thorough filtration system has resulted in the development of electrostatic oil cleaners. These systems have proven to be more effective than conventional filters, with one of the major differences being that they do not allow contaminants to accumulate. When contaminants accumulate within a mechanical filter it can cause pressure drops, making it necessary to change the filters frequently.

However, the buildup of contaminants is avoided when using electrostatic oil filtration. This process works by creating an electrostatic field which pulls particles, free radicals and other contaminants out of the oil, depositing them into a collector area where they can be removed. This method will remove varnish, dirt and oxidation-causing elements instead of trapping them. Oil moves over this type of filtration system rather than through it, resulting in cleaner oil and a more free-flowing system.

The problem of sticky varnish deposits and other system-threatening contaminants has been substantially diminished through the use of electrostatic technology in oil filtration. By adopting this method, industries relying heavily on hydraulic equipment will enhance their production efficiency and reap financial benefits as well.

Pan Mixer And Its Elementary Benefits For The Industrial Applications

September 6, 2018

Industrial Mechanical

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You must have seen a lot of manual work at the construction sites and doing manual work instead of machinery work takes insufficient time to complete the project. To ease the production and fasten the process pan mixers are used widely for the main work of mixing the cement and preparing the homogenous mixture of concrete for the construction process. The machine is equipped with the high efficiency, low energy consumption, minimum noise production, high discharging speed, convenient maintenance, etc. The automatic machine is designed to prepare the mixture of concrete, an operator needs to dump down all the components in the machine and leave everything else on the mixer.

Available in the variety of sizes and types, a pan mixer can be stationary or rotatory while serving the wide range of advantages. The machine is able to produce various qualities of batches as per the requirement of the application. If you are planning to begin a construction project, installing the mixer is highly beneficial as it provides you huge benefits that ease the production and make everything clutter free.

High Benefits Of Installing A Pan Mixer For Construction Sites:-

  • Easy Operation – The machine is designed to provide complete satisfaction with the operation and is portable in nature. Depending on the size of the mixer, you can install it on the site. It is capable of reducing your cost incurred on the labor as you need to put the materials in the machine and rest is passed over to it. It has great loading and unloading speed which avoids drying of the mixture and prevents from forming into a big dry lump.
  • High Efficiency – The affordable yet high performance machine is designed to provide better efficiency even if it is used continuously for long hours. You can make different volume batches with the machine as per your requirements. It is economical in price and is comparatively low in cost than hiring the professional manual workers for the same job.
  • Low Energy Consumption – The machine is automatic but runs on the low energy consumption as to save your bucks spend on the electricity bills. It has great loading and unloading speed to fasten the production and make it hassle free.
  • Convenient Maintenance – There is no machine invented yet which has no maintenance or depreciation. But the frequency of maintenance and the rate of depreciation depend on the usage and design of the machine. The mixer is designed to run on the low maintenance to provide high durability and reliable usability.

Milling Machine Types and Uses

September 6, 2018

Industrial Mechanical

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Milling Machine

Milling machines are used mainly for shaping and cutting solid materials such as metal, wood, plastics or even brass. These machines differs from a lathe in that the tool head itself rotates at high speed whereas with a lathe the part itself that is being worked on rotates. This sort of machinery varies greatly in terms of cost and in the specifications of the machine. Hobby machines will obviously be a lot more cost effective than their industrial counterparts.

So we will be a taking a look at some of the milling machine features and some of the important things to consider when looking to buy a machine for home or industrial use.

Types of Milling Machine

Found more often than any is the column type of machine. It has a few basic parts and is pretty simple. Materials can be drilled by means of the vertically suspended cutting device.

The turret mill is a more versatile option than the column machine. It is capable of producing many types of products as the spindle can be aligned in many different positions.

The C-frame is more usual to be found in an industrial workplace. It is tremendously powerful to cope with larger milling jobs.

Horizontal and Vertical Mills

These two types of machine are fairly similar, the main difference is the vertical machine’s spindle has a vertical orientation as the name suggests. It’s good for plunge drilling and cutting.

A horizontal mill has the cutter or cutters located on an arbor. This type of machine is good for heavy cutting like slots and groves for instance.

Digitally Controlled

The CNC (computer numerical control) machine or sometimes referred to as machining center is a highly accurate form of milling. The machine is set up usually via computer aided design technology. This sort of control allows the part to be engineered to a high level of complexity such as engraved elements and relief. The precision achieved is unsurpassed and with little operator input needed following the set up phase and the production of the test piece it’s also cost effective.

Important Considerations For Purchase

It will depend an enormous amount on what the machine is required to do of course. So it’s important to look at the complexity of the work to be done and consider the number of axis variants required. The power of the machine will also be important as will the speed that it operates at. As some milling machines will come with various attachments others will require these at additional cost. The overall cost may be important and some really good used milling machines can be found online if needed.

So I have taken a look at some of the milling machine types and their uses along with what sort of things to look out for when considering the right one to get.

Learning the Basics: Information on Industrial Equipment

September 6, 2018

Industrial Mechanical

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In any company, the right kind of industrial equipment is essential in ensuring a smooth, productive operation. The following lists information on industrial equipment categorized under the areas of industry they fall in:

Chemical Industry – the chemical industry is basically concerned with the production of industrial chemicals. They produce and manufacture a wide array of products, from polyethylene and silica to pesticides and coconut oil. Thus, the equipment used also varies from medical devices to turbine generators, but the primary function of facilitating chemical reactions is preserved.

Examples of industrial equipment used in the chemical sector include distillation setups and analytical machines such as a spectrophotometer.

Agriculture & Forestry – the more advanced, large-scale farms utilize heavy equipment during farming. In some countries however, hands-on farming is still prevalent. Basic machineries such as tractors are becoming increasingly accessible, and second-hand equipment will definitely increase a farmer’s profit.

Agricultural equipment may be applied on tasks such as tilling and cultivating soil, planting seeds, harvesting crops, grading fruits and vegetables and pesticide regulation. Examples of agricultural equipment include tractors, wagons, ploughs, broadcast seeders, backhoes, and milking machines.

Construction – the construction industry encompasses companies that are involved in building. While construction is the primary description, other tasks go into the building of a certain structure. Many workers are employed for a certain project, and they are expected to plan and design, survey the site of the project, allocate funds, devise a schedule, source and provide materials as well as manage the actual construction and ensure site safety.

Examples of construction equipment include cranes, bulldozers, drilling machines, wheel loaders, excavators, and forklifts.

Manufacturing – like the chemical industry, the manufacturing industry is involved in the production of items that we use every day. Automobiles, electronic gadgets, food packaging, apparels, and even equipment for other industrial sectors are produced by manufacturers. Thus, the machinery used in manufacturing range from the commonplace to the unfamiliar heavy equipment. Examples of industrial manufacturing equipment include process controllers, vacuum sealers, car lifts, compressors, and flatbed cutters.

Food & Beverages – The food and beverages industry deals with the production of food at a large scale, therefore the equipment necessary for food preparation are large and durable variants of the normal cooking apparatuses we encounter every day. Examples of these include walk-in freezers, fryers, food steamers and warmers, and ovens

Where else can you get information on industrial equipment?

Typing relevant keywords on search engines such as Google, Yahoo, or Bing will bring up various websites offering information on industrial equipment. There are informative articles on general and specific kinds of equipment, as well as tips and guides on choosing and purchasing the correct equipment you need. Aside from the Internet, you can check your local library or bookstores for books, journals, catalogues, brochures, and newsletters for more information on industrial equipment. These materials may carry information as well as advertisements of resellers and leasing companies. Companies are often willing to offer consultation and advice for any questions you may have regarding buying or renting industrial equipment.

The Importance of Deburring in the Creation of Industrial Machine …

September 6, 2018

Industrial Mechanical

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Just what exactly is the process of deburring? In essence, deburring is a finishing method that is used during industrial manufacturing. When metal is used to create pieces and parts of machinery the most common methods in that process are welding, molding, casting, trimming, slitting or shearing. All of these methods can often cause products to end up with ragged, bumpy edges. These often sharp, raised bits and pieces are referred to as burrs.

There are a number of ways to remove or deburr industrial machined parts to ensure they are of a grade suitable for long life and efficient service. Much depends upon what the parts themselves are made of. The use of a deburring machine is one of the most common ways to remove burrs. Abrasive substances or cloths are used to rub against the metal and remove the thin shavings while smoothing out the small notches. This process can also polish the parts at the same time, which reduces overall production times and gets finished parts out faster.

Sanding, either by hand or machine, methods can sometimes be required to make industrial parts. This finishing method can be used when simply hand rubbing is not an effective process to remove burrs. Again, depending upon the material that the industrial parts are made of, the deburring process may require filing or the use of something as strong as a grinder to smooth down the bumpy surface and remove the nicks and various fragmented particles.

Why is deburring important? When it comes to quality, functionality, ease of operation and smooth, clean contacts, having industrial parts deburred is of paramount importance. Even the slightest imperfections will cause parts to wear faster, and eventually create breakdowns that reduce the effective lives of the machinery they are a part of.

Accelerated machine wear and tear is just one reason it is so important for parts to be deburred. Rough edges on industrial parts can cause them to catch in unexpected places, which in turn can cause accidents leading to unnecessary injury. Best case scenarios of incidents caused by non-deburred machinery will force costly delays in productivity while parts are replaced. None of this tends to sit well with production line managers and workers.

Metals and plastics are not the only materials which develop burrs in their production processing. Even wood has tendencies to burr during the cutting and ripping of pieces. Splinters, chips, and shavings tend to be the most common types of wood burrs that must then be removed for the finished pieces to be production or assembly ready. The most common wood deburring techniques usually involve some sort of sanding process. Simple hand sanding often touches up the burrs, however there are industrial grade power sanders which are also used. Depending upon the finishing requirements, routers may also be used on the edges of wood in order to provide fancy edging.

While the process of deburring is often time consuming and costly, it is an effective process that is usually required in order to save both time and money later on in the industrial process. Putting in the extra finishing time initially usually pays for itself many times over at the end of the day.